Otter Products Turns to Stratasys to Bring Design Intent to Life

Otter Products Turns to Stratasys to Bring Design Intent to Life
28/05/2020 3drey

On Monday, Feb. 10, Stratasys extended
its J8 series with a new 3D printer, the J826, making full-color,
multi-material 3D printing more accessible for more product design
applications. On Tuesday, at a media luncheon with dozens of journalists from around
the world, Otter Products Principal Engineer Richard Vinson said these benefits
are literally visible to his team and customers.

Otter
Products, LLC, provides premium accessories for mobile technology and outdoor
adventures through its OtterBox, LifeProof, and Liviri brands. In fact, OtterBox
is the No. 1-selling smartphone case in the United States, offering a wide
variety of protective options for devices as well as outdoor products.
LifeProof is the No. 1-selling waterproof case in the U.S. with protection from
the elements on any adventure. (Source: NPD Group)

It’s
through a commitment to innovation that the company has grown to that
leadership position, and that means a steady stream of new product development
projects. Particularly with mobile phone cases, there’s not much time to bring
them to market, yet compromising design isn’t an option.

“With
PolyJet 3D printing, we can generate color parts, including graphics, within
the manufacturing tolerances of our color specifications,” Vinson says. “This
ability can and has facilitated better and more through communication with key
decision-makers internally and externally, ensuring expectations can be met.”

Behind OtterBox’s Designs

A lot goes into cultivating the colors and designs for our Symmetry Series cases. We went behind the scenes with our designers Annelise, Erika and Dave, who are busy developing the stylish cases that are redefining what you know about OtterBox. 💛 #ExtendYourStyle

Posted by OtterBox on Wednesday, September 5, 2018

Vinson
says Otter will actually 3D print 100 copies of prototypes for use in consumer
insights studies, in which consumers can physically hold and experience a
product early in the design phase. Getting feedback like this early, while
adjustments and changes are still easy to make, is crucial  and lets the company explore multiple
iteration paths.

“With PolyJet, part tolerance is
virtually the same as molded production parts,” Vinson says. “This allows Otter
to make changes in CAD, rather than in steel tooling. It’s currently the only
technology to meet Otter’s requirements for resolution and tolerances in
multiple materials, let alone in multi-color prints.”

Photo: Otter Products

3D printing has been a journey for Otter
Products, never mind for Vinson, who 3D printed his first part 25 years ago. Otter
started with SLA technology as early as 2007 before turning to PolyJet
technology starting in late 2012.

The company made an exciting step forward
about four years ago with the addition of a Stratasys J750 full-color,
multi-material 3D printer supported by GrabCAD Print software. PANTONE color
validation is important to ensure they can match their colors for realistic
graphic prints. “This improved trust with our customers,” Vinson says. “They
know we will deliver on what they see.”

Last year, Otter Products 3D-printed 2,000 parts on the J750 alone. That’s several parts every single day!

Learn more about multi-color, multi-material 3D printing with the Stratasys J8 Series.

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